Tuesday, March 31, 2009

Fiesta Movement Update

Ford is finally picking its 100 contestants for the Fiesta Movement this week. They weren't happy with the initial batch of submissions, so they extended the entry period from March 13th until March 23 (so much for me getting my entry in the middle of February). Obviously, extending the deadline made a huge difference. I think they almost tripled the number of entries in 10 days that they had for a month.

However, I must confess that I'm quite disappointed with the people that Ford has chosen so far. Fortunately only about 1/3 of them have been chosen, so there is still an opportunity for me (although I'm assuming I won't be chosen, since I don't have enough e-friends). I'm planning on still blogging about the Fiesta Movement regardless of whether or not I win. Hey I have an opinion and I can't wait to share it about some of the folks that Ford has chosen to represent their cars.

A few of my favorites so far:

Stammy on twitter left a tweet that read "fiestamovement called to tell me that I'll be driving a 2011 Fiesta for 6 months. I let it go to voicemail. Back to napping.." Way to be excited! Some of us are jittery and nervous and are actually interested in the cars.

jillhanner put up a tweet that said "Help fiestamovement cars are all manuals. Can someone in the NYC greater area teach me or give me some quick tips?" One of the first questions on the application stated that all cars were going to be manual transmissions and could you drive one? So Jill apparently lied on her application, yet they apparently don't care. At least the techs at her dealership are going to get some good practice with Fiesta clutches.

Another great comment from jillhanner: "grr Ford just called to attend something next week and meet the press but i will be in LA for the movie premier- when it rains it pours!!"

The majority of the folks that have been chosen so far have some professional experience in videography, live in major metropolitan areas, like NYC, LA, Portland, and San Francisco (I saw at least 3 or 4 from San Francisco) and seem to live entirely on the internet. Obviously, a married guy from middle of nowhere Ohio is probably not the target demographic and has no easy way of accessing the target demographic Ford is looking for. Don't worry to those who actually read my blog, I much prefer my fringe demographic and I'm not leaving!

I can hope that I'll get picked in the next few days (although I haven't even been interviewed, so I'm pretty sure I'm at the bottom of the pile). Regardless, expect to get updates on the Fiesta when something big happens or something interesting transpires.

Wednesday, March 25, 2009

Engine build again!

I don't know what words to use to describe my emotions at the moment; anticipation, excitement, fear.

I just ordered my billet oil pump from CFM. Its kind of interesting to me because its not really the most significant portion of the build (and its certainly not the most expensive part, either). However, throughout the entire process, I've apparently (without my explicit knowledge) been considering it the cornerstone of the whole build. Basically, the oil pump that is installed from the factory contains a stamped steel gear that is driven off the crank. However, these gears appear to be of inconsistent quality and have a tendency to seize up and break over about 7400 RPM. With my car more than likely (ie, hopefully!) making power well over 8000 RPM, I need something a bit more robust, like billet gears. With a new oil pump being fairly inexpensive (~$60), it makes sense to replace the whole pump instead of just picking up a new set of gears to install into a housing with 60K miles on it.

I'm excited that the "cornerstone" piece is on its way, but I'm a little bit nervous about the whole process of assembling the engine. Up to this point, its mostly been dismantling (which a 10 year old with enough muscle strength could handle) and buying parts (which most Westerners can handle). Now we get to the nitty-gritty where we find out if I'm a capable engine builder, or just an naively over-ethusiastic person who's hurtling towards the shock of his life. I'm not terribly mechanically inclined, but I've been working my way up to more advanced projects by surrounding myself with people who know more than I do for the first time I try anything. Unfortunately for me, I think I hit the limit of readily accessible knowledge basins, so I'm pretty much on my own.

I'm starting to read through the different assembly procedures outline in my Haynes manual and making note of the different torque values for each bolt in the margins next to the procedure. That's the one thing that kind of irks me about Haynes, is that there is a list of torque values at the front of the chapter for all significant assemblies. It doesn't do a whole lot of good to have to flip through 20 pages to find a value when you've got to have the parts assembled and bolts fully tightened within 10 minutes before the RTV sealant sets. Fortunately, I also bagged all (okay, most...) of my bolts individually and labeled them when I disassembled the engine. That's something that a 10 year old would have probably forgotten, right?

I think my biggest fear with the whole build is that I'm going to get it assembled and installed, but as soon as I build oil pressure, there is going to be oil squirting out from every conceivable orifice that should have been well sealed with a gasket or RTV (which got pinched or was not spread evenly). I guess that's better than the alternative fear that the engine would seize up and spin a rod bearing or throwing a rod out the side of the block. I just need to be patient and read my way through each step and the build will go swimmingly.

Oh, I'm also pretty well aware that as much as I like to think this project is nearly over, I'm probably closer to 60% complete than the 85% that I feel like am at the moment.

Sunday, March 22, 2009

Engine pictures

I haven't posted many pictures on here, so I figure I'll start with some pictures of my engine project.

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Rods and Pistons...

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These two pictures show where I had to clearance the windage tray for the ARP main studs that I had installed.

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I'm hoping to get a few more parts ordered this week, so I can put the whole bottom end back together. After that, its just a matter of putting the head on and installing the engine into the car. Sounds so simple, right?

Saturday, March 14, 2009

Zetec Build

So I've mentioned previously that I'm working on building an engine to put into my Focus. I got the block back from the machine shop a week and a half ago and put it back on the stand. I realized after I had it back that I'm going to need to cut a little bit out of the windage tray to provide adequate clearance for ARP main studs. I was going to take the whole thing back to the shop and have him do all the cutting. But I've decided that this is a project that I'm working on and its certainly not difficult to notch the windage tray with a dremel and a carbide bit. It doesn't have to be pretty, its going to be buried deep within the bowels of the engine and its not going to compromise the integrity of the tray. I just need to blow the metal shavings out of it and wash it a few times.

Anyhow, it got me thinking how I've kind of lost sight of the original intent of the build. Its pretty easy to invest cubic dollars into an engine to get a certain power in return. However, its kind of like being a sheep and following the leader around. You're never going to get beyond a certain point unless you step up and try something new. So that's what I'm going to do!

The biggest undertaking is going to be to port and polish the head. Reading online, there are all sorts of warnings against attempting this yourself. Apparently, the majority of head builders have a Ph.D in Fluid Dynamics [maybe the OEMs do, but I'm pretty sure the aftermarket guys just have a lot of experience]. Its certainly not something to be undertaken lightly, but this is a "project"; I'm doing this to learn something. The path is fraught with peril (I like that phrase), as cylinder heads are full of oil and coolant passages; one slip with the cutter and you're liable to end up with a 30lb paperweight. Good thing Zetec heads are fairly cheap (and I'm working on a spare head to begin with)! I have yet to look really closely at what I need to do to the head, but I think my biggest focus will be on the point where the ports enter/exit the head. It seems as though there is quite a bit of meat there and most of the oil/coolant passage ways go through the inner portion of the head. The biggest thing is that if you get your ports too big, your air flow goes up, but your air velocity drops and leads to uneven distribution of atomized fuel in the combustion chamber (as well as losing some exhaust scavenging on the other side). Zetec heads are notorious for their poor flow characteristics, so it shouldn't take too much to get a noticable improvement.

If I thought I knew nothing of building an engine, I certainly know even less about the intricacies of cylinder heads, what with disassembling them (the easy part) and 3 angle valve jobs. Some of the simpler stuff, like cam timing and clearancing is pretty straightforward. However, I'm really looking forward to getting my hands dirty and doing what I did as a kid. If I wanted something back then and didn't have the money for it, I either saved until I could afford it or I researched the project and made it for myself.

Thursday, March 5, 2009

2009 Cleveland Autoshow

Our family has a bit of a tradition of going to the Cleveland Autoshow every year to browse through all of the new cars. Its generally Grandpa Miller, the uncles and myself. I think maybe once one other cousin joined us, but as I recall, he didn't enjoy it that much. This year, I was extremely excited about all of the new sub-compacts that I've been reading about all year long. It seems like there has been a huge buzz about small, fuel misers. Unfortunately, it seems as though either Cleveland didn't get the memo, or I run in different circles than the rest of the automotive world.

Hits: Ford's "new" lineup and their new interiors, Porsche Cayman

Misses: Dodge's display of Challengers (although I think I went at the wrong time, I ran into a guy with a mullet, a large mustache and a bit of a beer gut hanging out of his faded black T-shirt), fewer small cars than anticipated, no Fiesta.

As a disclaimer, I realize that our current economic situation (especially in regards to the auto industry) is less than desirable for the introduction of new cars and the lavish displays that correspond to those new cars. The spartan nature of the show this year was definitely a testament to that. However, I thought that it actually made the show a little bit more enjoyable. Less fluff, more substance.

I was a bit disappointed, to say the least. Obviously, I was really excited about Fiesta (which I realize is a 2011 model, but due the end of this year with all of Ford's early release models), but Ford only had the same Verve concept car that was there last year. I have a few pictures of it, since the majority of the styling transferred to the production car. Big props to Ford for designing a concept that was actually able to convert well into production.




Honda had a pair of Fits there. I still can't get into the styling on them, although it does seem to have a very open greenhouse. This seems like it would allow quite a bit of visibility, which is more than can be said for a lot of the smaller cars that I've been looking at. The 2nd Generation US Fit seems to have gotten a bit larger, and moved into C-segment territory. My opinion is that the Fit is kind of old news.

Nissan had a Cube on display. Unfortunately, I wasn't able to sit in the car, but it seemed like it would make a nice compact mini-van (is that a segment?). I heard a couple of negative comments about its styling while I was taking pictures of it. Its definitely funky(see previous post re:FuNkY), so a few folks will be wanting to get their hands on these cars. Its a people mover, and would probably be great if you and your college roommates were going on a camping/snowboarding trip for the weekend. If I understand car commercials, that's what about 87% of college students and young adults do, so it'll be perfect!


SmartCar had a couple of cars there as well. Including a dissection of their unibody showing off their active crash protection zones. A lot of people still seem skeptical of the cars ability to withstand a collision with a larger vehicle. I'm sure it wouldn't be pretty, but from what I've seen, the car isn't as succeptible to instant death to all occupants as the public seems to think it should be. I could certainly see myself driving one of these if I worked in Wooster and only had a short, urban commute. Better still would be a diesel version (which we'll probably never see stateside). For a longer, typical US commuter...forgetaboutit.


Saturn and Lincoln both had concept vehicles there. Saturn with their Plug-in Electric Flextreme, and Lincoln with their Focus platformed "C". Concepts are generally taken with a grain of salt, but I would give both a thumbs up. The Saturn is a bit of a Shooting Brake design, with a cool panoramic faux T-top. The Lincoln C has a Renault vibe with the strange rear deck that juts out. However, the front end of the car was very sharp looking, and the interior was sophisticated and modern, but still looked like a lot of it could transfer to production with only minor modifications (like seats that met safety standards).




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My other interests lay with the performance cars that were on display. I've become a huge Porsche-phile over the last year and a half, so I definitely wanted to check out the 997 facelift. Pretty much the only noticable difference was longer snout on the 997.2. Its still a beautiful car, but the longer front overhang means its going to be a bit harder to get it up some steeper driveways (like mine) and over pesky speed bumps. However, the Porsche that I'm most excited about is the Cayman. I realize that its still the same design its had, but its just a very organic car. It'll be interesting to see how Porsche divides the power between the Cayman and the 911. I kind of see the 911 staying on in naturally aspirated form and possibly with a GT3 model as well, while a boosted Cayman takes the 911 Turbo place. All reports that I've heard say that the Cayman is a more refined chassis and could handle significantly more horsepower. That's all speculation, though.

We browsed through a variety of other cars, stopping for a while to look at the Camaro and the GT-R. Both cars are extremely cool, and mostly likely pretty fast, but for that kind of scratch, they're both a bit like spreading butter with a butcher's knife. When you can have a balanced, refined sports car like a Porsche 911 (or Cayman) for the price of the GT-R, its really a no-brainer, unless you're 16 or still believe that HP and 0-60 times are the only numbers that matter.

I've saved the best for last, so hopefully you're still with me. While I'm not really a big car fan, I've got to say that I was pretty impressed with Ford's display. They had 2 of the 2010 Ford Taurus SHOs on display and I'm very impressed with all aspects of the car. For about $40K, you're going to be getting a car that looks fierce, has a twin turbo 3.5 EcoBoost (made in Cleveland) that should (hopefully) be comparable to BMW M3 performance, although I think the SHO is going to be aimed at the Audi and M5 bunch instead with the larger car being a little bit harder to lug off the line, but being comfortable for long drives and having plenty of freeway power. The 2010 Ford Fusion is also a very sharp car. Ford seems to have realized that their Gillete grille was getting dull, so they've retained the 3-bar grille, but sharpened the rest of the front end. The new headlights and tail lights are very previous gen-Acura TL (which was an improvement over the current Acuras), and with a 3.5L Duratec, it should have plenty of power to shift it around.
The thing that stuck out most to me was Ford's new interiors. Wow! I've been hearing about them all year, but having a chance to get upclose and personal with them, its obvious that Ford is putting the money into the part owners see the most; the inside of the car. There was a lot of double stitched, two tone leather. Most of the plastics seemed softer and heavier, the climate control knobs (when they were not replaced by electronic switches) seemed like they were heavier and more robust. Sitting in the Chevys, Scions, and Jeeps, the interiors just seemed cheaper (yellow backlit LCDs don't help) and less ergonomic. Sitting in the Audi TTS coupe reminded me of the interiors that I had seen in the Ford display. That's impressive, especially considering where Ford's interiors were 15 years ago, or even 10. I have lots of memories of the solid, hard plastics and clicky-breaky feel of air conditioning vents and levers.

Sunday, March 1, 2009

More Fiesta Videos

So this video is a little bit more serious than those previously posted, but Sky Motoring gave the new Fiesta the 2008 Runabout of the Year award.

http://motoring.sky.com/features/videos/awards-2008-best-runabout--ford-fiesta-video.aspx

FuNkY?

From: http://www.merriam-webster.com/dictionary/funky[2]

Main Entry: funky
Function: adjective
Inflected Form(s): funk·i·er; funk·i·est
Etymology: funk offensive odor
Date: 1784
1: having an offensive odor : foul
2: having an earthy unsophisticated style and feeling ; especially : having the style and feeling of older black American music (as blues or gospel)
3 a: odd or quaint in appearance or feeling b: lacking style or taste c: unconventionally stylish : hip
— funk·i·ly adverb
— funk·i·ness noun

Have you ever heard someone describe a hip, new fad as funky? I'm thinking right now about the Honda Fit, and possibly a few Scions, but if you search Google, you can come up with a handful of "funky" things. My favorite...www.funkysofa.com.

How on earth does this so-called "unconventional style" get the same name as something having an offensive odor?

Numbers

I've made comments previously about my disdain for automotive performance numbers. That's probably why I don't have a lot of traffic on my blog, most people who would be interested in my statements are looking for figures (which I don't have). I realize that I've written about this topic already, but it hit me again this week how foolish it seems to me to define a car with a series of numbers.

A guy on Focaljet posted up his plans to build an all-motor Zetec (for an Escort) that would put out 210 wheel horsepower. Most people jumped the guy, since 180 HP is generally said to be the upper limit of a naturally aspirated Zetec engine. That's not exactly true, the British have been building insane Zetec engines for years, but for most of us, 180 HP is probably a reasonable limit. Anyhow, the guy continued to by stating that he would be disappointed if he ended up with less than 200 HP and that he's using the same cams that Focus Central used to make 213 HP in "Ketchup"(a claim that's never been verified, and the car/company has since been dismantled).

I think that the automotive community's obsession with numbers stems from the fact that it is predominantly populated by people with very mechanical, systematic thought processes (AKA mechanics and engineers). These people eat and sleep numbers and are always trying to maximize positive attributes and minimize negative attributes. Hence why we have "sport-tuned" suspension options, but also "touring" suspensions and combinations of both. Also the reason that we have direct port fuel injection, for the people who want their gas mileage and their power. When it comes to telling people why their car is better, its easier to just rattle off some numbers and say, "see...more power, more lateral grip, less weight = better". The crazy thing is, even the majority of enthusiasts don't care.

Why are there Ford/Chevy rivalries, or Ferrari/Lamboghini rivalries? Import/domestic battles? It seems to me that if one car had better numbers, and people were only interested in numbers, wouldn't people only buy the car that was numerically superior? Why then, do people buy Audis instead of BMWs? Because they're aesthetically pleasing! Obviously, this is an oversimplification, because cost plays a significant factor in car ownership, but ultimately, you're not going to own a car that you don't like the way it looks.

I've kind of dwelt upon factory performance numbers, but the same thing holds true with modifications. Turbochargers, without a doubt, offer the biggest performance increase in performance (nitrous is a cheaper alternative, but it runs out after a couple of sprays). So why does Porsche build a 911 Turbo, but offer a 911 GT3RS as their performance model(even though the GT3RS is down about 40HP on the Turbo)? Its all about balance and aesthetics...